Transformer core factory in China: Silicon Steel Cores are essential components used in various electrical applications due to their unique magnetic properties. These cores are typically made from a high-silicon alloy, which helps to reduce energy losses by minimizing eddy currents. This results in improved efficiency and performance of transformers, electric motors, generators, and other electromagnetic devices. Silicon Steel Cores play a crucial role in the operation of these machines by providing a path for magnetic flux to flow through while maintaining low core losses. The silicon steel transformer core can be laminated to further enhance their magnetic characteristics and reduce power loss even more effectively. Silicon Steel Cores are indispensable in the field of electrical engineering for creating efficient and reliable electromagnetic equipment. Read even more details on https://www.transmartcore.com/.
Nanocrystalline magnetic core is a new type of soft magnetic material with high BS, high effective permeability, high DC bias stability, high temperature stability, wide frequency adaptability, low power consumption and low cost. It is applied to high-power, high-frequency, miniaturized and high conversion switching power transformer and choke. At present, the solar energy industry inverter, water energy, air energy, electric energy conversion and charging of hybrid vehicles have great market space and future, because the performance of nanocrystalline magnetic core is highly controllable.
However, at the same BM, the loss of Fe based amorphous alloy is smaller than that of 0.23mm thick 3% silicon steel. It is generally believed that the reason for low loss is the thin thickness and high resistivity of iron-based amorphous alloy strip. This is only one aspect. The main reason is that the iron-based amorphous alloy is amorphous, the atomic arrangement is random, there is no magnetocrystalline anisotropy caused by atomic directional arrangement, and there is no grain boundary causing local deformation and composition offset. Therefore, the energy barrier hindering domain wall motion and magnetic moment rotation is very small, with unprecedented soft magnetism, so it has high permeability, low coercivity and low loss.
As one of Transmart Industrial’s multiple product series, mumetal cores series enjoy a relatively high recognition in the market. Transmart Industrial provides diversified choices for customers. The mu-metal cores are available in a wide range of types and styles, in good quality and in reasonable price.Transmart Industrial effectively improves after-sales service by carrying out strict management. This ensures that every customer can enjoy the right to be served.
We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Nanocrystalline magnetic core is a small part with magnetic conductivity. There are nanocrystalline particles with small particles in the center of nanocrystalline magnetic core. The working principle of nanocrystalline magnetic core is to absorb the common mode current in the cable through the principle of induction heating and convert it into heat to dissipate. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. Find extra details on https://www.transmartcore.com/.
Since silicon steel has the above advantages, why not use the whole silicon steel as the iron core and process it into a sheet? This is because the sheet iron core can reduce another iron loss – “eddy current loss”. When the transformer works, there is alternating current in the coil, and the magnetic flux generated by it is of course alternating. This changing magnetic flux produces an induced current in the iron core. The induced current generated in the iron core flows in a ring in a plane perpendicular to the magnetic flux direction, so it is called eddy current. Eddy current losses also heat the core. In order to reduce the eddy current loss, the iron core of the transformer is stacked with silicon steel sheets insulated from each other, so that the eddy current passes through a small section in the narrow and long circuit, so as to increase the resistance on the eddy current path; At the same time, the silicon in silicon steel increases the resistivity of the material and reduces the eddy current.
